Problem:
Currently used and stock 2 controllers, with different features, both subseptable to ESD (Electro Static Discharge) and power fluctuations.

Solution:
This design replaced both applications, with all features in a single controller. Functions and parameters are now clearly displayed on LCD for easier setup. Special circuitry dissipates ESD, and a switching power supply tolerates wide supply voltages.

 

 

Custom controller designed for a Pad Print Press. This could also be used for other applications with new firmware.

Problem:
DIN rail relays and timers cost $400 and were labor intensive to install and wire. End customers would attempt to "optimize" the system resulting in damage and unnecessary warranty claims.

Solution:
Custom controller that cost $150, mounts with 4 screws, and is not reconfigerable by the end user.

 

  

This controller replaces a mess of DIN rail relays and timers. It controls an ice blasting machine that leaves no hazardous waste, like sand blasting.

Problem:
Labor intensive wiring from PLC stations, to a remote operator station's indicators and switches.

Solution:
Custom board that communicates all LEDs indicators, keypad, and all LCD display information on a few wires via RS485.

  
Operator interface terminal provides information between the operator and remote host controller via RS485. The latest revision uses a Vacuum Fluorescent Display.